diff/brake
I want to look into rear disc options using late Mustang stuff.[/QUOTE]
Been there, done that. I wanted better brakes, and also thought I needed a stronger diff.
I got an 8.8 from an Explorer because I wanted the 5x4.5 bolt pattern, had it narrowed for my Tiger, the way the brake hardware is, they just don't fit, the frame rail is too close to the brake caliper and backing plate hardware when the flanges are the right distance apart. The calipers also don't fit inside a lot of wheels, even 15" rims, the caliper dragged on my 68 GT500KR rims, which was the WHOLE DANG REASON I was changing to the Ford bolt pattern. I got the 8.8 mounted in the car, and bolted to the springs, but it was obvious that with the car at regular ride height, the calipers were going to be banging on the frame rails.
I wound up re-re-doing the 8.8 for my 65 Mustang, and putting the Dana 44 back in the Tiger with a Trac-Loc, 3.54 gears, and Dale's rear disk brake kit. Doug Jennings supplied me with a new set of hubs which didn't have the holes drilled in them yet, and unlike the factory hubs, had enough meat to drill a different pattern in them. I changed the bolt pattern front and rear to the Ford 5x4.5. (also wouldn't be that hard to turn down a factory hub and weld a new circular flange on it that you could drill out to whatever bolt pattern you wanted, that was my "plan b" before Doug came up with the blank flanges)
When I was at Dale's, I noticed he also supplies Ford 9" diffs with a custom housing that bolts right in a Tiger, however, after talking to a lot of people, I finally decided that the Dana 44 was plenty strong enough, even for my 400+ HP Tiger, mainly because it doesn't weigh enough to hook up good enough to break anything, and also because there's a number of guys with even hotter motors than mine, running stock Dana 44s.
BTW, Dale's brake kits work bitchen, and you definitely don't need the power brake booster with 4 wheel, 4 piston caliper Wilwood disc brakes. I also used a Ford Courier dual master cylinder, slightly smaller bore than stock for less pedal effort. And you'll still have half your brakes if a line goes.
Bob Knight
B9471705
B9471929