I have had a LOT of problems with the
2 piece Rear Main seals for a LONG time!
MOST to ALL! Seals Don't fit Some Blocks.
The Seals are too big in Outside diameter.
And they hold the rear main cap from seating against
the block.
And this opens up the rear main Bearing clearance.
...Adding to the problem.
I check ALL rear main seals and end up
grinding the ends of the seal halfs, MOST
of the time.
With the seal half installed and one side
flush, you want to see about .030-.040" sticking
above the other side.
If you are assembling an engine, checking the rear main seal
is the first thing to do.
DW